Homopolar Welding

The Program

BACKGROUND

  • HPW research at UT-CEM for past 20 years
  • Materials: low and high carbon steel, stainless steel, inconel, titanium, aluminum
  • Shapes: pipe, railroad rails, cylinders, bars, plates
Welding Photo

MOTIVATION

 

Deep water oil fields using J-Lay method require single station welding methods

 

S-lay & J-Lay diagram

OBJECTIVES

  • Identify weld parameters to produce acceptable welds
  • Produce acceptable welds in a variety of materials and manufacturing conditions
  • Improve finished weld profile
  • Design and build 12 inch welding fixture
  • Homopolar weld 12 inch pipe
  • Develop NDE program

HAMMOND CRITERIA

Industrial standard to guide development
of new welding process compatible with
existing welding codes

Program Description

The Program

Basics of Homopolar Welding

Homopolar Generators

Homopolar Welding Parameters

Weld Parameters and Results Using Modified HPW Method

Joining 12 Inch Pipe in 3 Seconds

X-65 Impact Toughness

Real World Welding Conditions

Commercial Hompolar Welding Systems

For further information please Contact:

Dr. Robert Hebner

(512) 232-1628