1997 U.S. Hot Mix Asphalt Conference and Superpave Workshop

October 29-31, 1997
Crowne Plaza Hotel
Phoenix, Arizona

By Phil Arena, FHWA Louisiana Division

The following is a summary of information obtained at the U.S. Hot Mix Asphalt Conference recently held in Phoenix, Arizona. The conference focused on the latest products and processes affecting the quality and performance of asphalt pavements. The conference included a Superpave Product Fair and a full day Superpave Workshop. There were close to 500 registrants for the conference which indicated the interest in the design and construction of hot mix pavements, primarily the Superpave process.

The conference was three and one half days and touched upon construction issues, superpave workshop and hot mix construction. A copy of the agenda is attached. Summaries of the presentations are as follows:

Moderator for the first session was Mike Acott of the National Asphalt Pavement Association and welcomed everyone to Phoenix.

Wednesday, October 29, 1997
General Session

Larry Bonine - Arizona Department of Transportation

In his opening address he indicated that if a process is measured and documented it will normally lead to improvements. He spoke of the increasing changes going on in the highway industry. The private sector has embraced AQuality@, but the public sector needs to wake up to serving their customers.

John Spangler - Milestone Contractors - Contractor Perspective on Achieving Quality in Construction -

Don Brock- Astec Industries, Inc. - Paver Modifications for the Future.
Tom Skinner - Blaw-Knox Construction Equipment Corporation- Joint Construction

Dean Testa - Kansas Department of Transportation - How to Prevent Segregation

Dr. Ray Brown - National Center for Asphalt Technology - How to Identify and Measure Segregation

Chuck Deahl - Compaction America - Bomag/Hypac - Compaction: State-of-the-Practice

Jim Warren- Asphalt Contractors Association of Florida - Balancing Production Rates

Panel Discussion

Chuck Deahl

Tender Zone-

There was a great deal of discussion about what was called the tender zone on superpave projects. The tender zone was described as the zone when the temperature of the mat was in the range of 250E F to 185E F (this can vary) after initial rolling with the vibratory roller. Some persons in the audience wanted to know if it could be avoided or taken care of in the design. It was mentioned by Jay Hensley, of The Asphalt Institute, that this phenomena was nothing new and has been going on for years before superpave. I (Phil Arena) agree with Jay on this issue and even though it was not part of the conference I would like to try and explain in the following paragraph my opinion of why I think we have a tender zone:

When the mix is first laid on the roadway from the paver the temperature may be approximately 300E F. Usually the vibrating screed on the paver will compact a mix to approximately 85 % compaction. Therefore, when the vibratory roller makes its initial pass in a vibratory mode the compactive effort is in a downward direction with little resistance by the mix due to the high temperature and low initial density. As the vibratory roller continues to roll, the density of the mat goes up to a point where you have aggregate interlock and now resistance to the roller in a upward direction. At this point the mix may still be in the temperature range of 250 to 185E F which is still high enough that the mix is in a plastic condition and will continue to try and move under the roller. At this point the vibratory roller is usually running in a static mode ( vibrators shut off) which acts as a normal steel wheel roller. If rolling is continued at these temperatures the steel wheel roller will cause the mix to roll forward at the surface resulting in what is referred to as check cracks. The reason this occurs is that the resistance at the bottom of the mix is high enough with the compaction achieved and the fact that the bottom of the mix is confined there is no more downward movement at this point. However, the mix being still hot and plastic takes the least path of resistance which is at the surface where it is not confined and so the mix tends to move upward when rolled with the steel wheel roller. Once the mix adequately cools below approximately 185E F ( this temperature will vary with various mixes) the asphalt viscosity has risen substantially at the lower temperature in which the mix is no longer in a plastic state giving adequate confining pressure at the surface and thereby allowing the steel roller to roll in a static position without the tenderness experienced when the mix temperature was higher.

This reaction is not new at all, I have seen this on many occasions. Once the vibratory roller has made its required number of passes in a vibratory mode, rolling should cease until the temperature is such that tenderness is not experienced. At that point the static steel wheel roller may be used to eliminate roller marks or just complete finish rolling.

Thursday, October 30, 1997

Superpave Workshop

George Way & Julie Nodes - Arizona Department of Transportation - Arizona DOT's Experience with Superpave

Bob Erdman - Maricopa County - Maricopa County's Experience with Superpave

Tom Burkett - City of Glendale's Experience with Superpave

* Glendale has constructed 70,000 tons of superpave mix and is happy with the mixes thus far.

Mike Worischek - Staker Paving and Construction Co. - Contractor's Experience with Superpave - Utah

Ron Sines - New York Department of Transportation - Agency's Experience with Superpave

Ken Murphy - Anderson Colombia Co., Inc., Lake City Florida - Contractors Experience with Superpave - Florida

Jim Gee - Arkansas Highway and Transportation Department - Arkansas Experience with Superpave

Panel

Jon Epps - University of Nevada, Reno - Update on WesTrack

John D'Angelo - Federal Highway Administration, Washington D.C.- Superpave Specifications

Ed Harrigan - National Cooperative Research Program - Research Activities to Improve Superpave

Charlie Pryor - National Stone Association, Washington D.C. - Aggregate Issues for Superpave Implementation

April Swanson - Amoco Oil Company - Update on Superpave Binder Issues

Matt Witczak - University of Maryland, College Park, MD - Superpave: The Search for a Simple Strength

Don Steinke - Federal Highway Administration, Washington D.C.- How is Superpave Doing?

Friday, October 31, 1997

Controlling HMA Construction

Training and Certification Programs

Rich Wolters - Minnesota Asphalt Paving Association

John Roland - Virginia Asphalt Association

Jim Huddleston - Asphalt Pavement Association of Oregon

Dick Root - Chicago Testing Lab. - Density Measurements

Larry Scofield - Arizona Department of Transportation - Measuring Smoothness




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