Superpave System Works

The Bottom Line:
Superpave System Works

by

By Thomas W. Kennedy
Technical Director, SCSC


In sorting out many of the controversies regarding Superpave, it becomes evident that there are many driving forces, such as:

  1. Those who recognize that the system is not perfect.
  2. Those who want to destroy or take it apart for whatever personal
  3. reason.
  4. Those who have vested interests in the elimination of Superpave or a part of Superpave.
  5. Those who always feel there is more to be done and, until done, we cannot accept Superpave, and
  6. Those who believe Superpave is wrong.
Thus, some of the forces are well-meaning and some are self-serving and at best it is difficult to determine which is which.

It should be remembered that the system seems to be working, when it is not violated; and I hope we do not want to return to yesteryear.

Maximum density line

There are many ways to draw the maximum density line. SHRP selected the method of connecting the origin and the maximum aggregate size (when maximum size is defined according to SHRP Superpave) because the available data (developed by the Asphalt Institute) indicated that VMA responded to the line and increased as the sum of the absolute values of the deviations from the line increased. For the majority of the mixes evaluated to date this appears to be true (the Asphalt Institute, South Central Superpave Center, and possibly others). I have not seen data to the contrary, although it is often rumored that it exists. I am also sure there are exceptions.

If it is not true, the definition can be revisited, but not until substantial data is presented and analyzed when the realities and defects of the mix experiment are known.

It must be emphasized that the relationship between the sum of deviations and VMA are aggregate system dependent. Thus, if a different aggregate is substituted and the gradation is held constant, the VMA will probably change. A given sum of deviation does not produce the same VMA for all aggregate mixtures. There is minimal, if any, correlation between sum of deviations and VMA for a wide range of aggregate mixtures using pooled data.

Restricted zone

The restricted zone has nothing to do with VMA except to prevent a gradation following the maximum density line. The restricted zone eliminates many rounded, dirty, gap graded, very fine sand gradations and helps assure the development of internal structure and resistance to permanent deformation.

The width can be refined, but the elimination of the restricted zone (without a well-thought-out replacement) opens the door to the gradations which have exhibited poor performance. I might note that the applicability of the binder specifications is then questionable.

It has been reported that various states and other groups have said that their mixes, which they feel are very satisfactory and perform well, violate the SHRP gradation recommendations. Often on further questioning these mixes are performing for periods of 5 to 8 years rather than 15 to 25 years. The point is that we have become so accustomed to early failures that short service has become acceptable.

Gradation and VMA

The gradation requirements do not insure a minimum VMA. VMA requirements are not easily satisfied and may require aggregate changes other than gradation. It has been suggested that the gradation and VMA requirements automatically force the gradation above the restricted zone. Why someone would suggest this is a mystery to me since it is almost always not true.

I would recommend that gradations for high volume, high performance highways always pass below the restricted zone and that only gradation for "secondary" highways be allowed to go above the restricted zone. This is a life-cycle cost question.

In general

The maximum density line, VMA, etc., are concepts which are very important to the performance of asphalt mixtures. They are estimated on the basis of certain assumptions which may not always be met. Thus there are exceptions. Will the gradation requirements always produce the absolutely best mix? Probably not; but to date the Superpave mixtures are performing well. I am sure that there are mixes which violate the Superpave requirements which may perform well or at least are judged to perform well. I would suggest, however, that we can find more poorly performing mixtures using the old system, than with the new system.

In summary, I would move slowly on these issues. Superpave was not thrown together without a lot of thought, evaluation, and discussion. To begin dismantling Superpave can assure failure. In addition, failure to move ahead with implementation and its use because of the fear of a possible problem or because everything is not absolutely "perfect" will definitely assure failure.

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